Machine Safety

Machinery safety: basic concepts, risk analysis and reference standards (basic module)

The guarantee of machine safety is an aspect delegated to the manufacturer, however the "user" Employer and the subjects who participate in the company risk assessment may be liable in the event of an accident caused by machines that do not comply with the product directive. Furthermore, in companies machines are often modified or inserted into "production" lines that as a whole must guarantee the safety of workers. These interventions may invalidate the conformity issued by the manufacturer or, in the case of the composition of lines, may require further assessments. The course aims to examine the essential safety and health protection requirements provided for by the Machinery Directive 2006/42/EC and the main reference standards, providing indications on how to resolve cases that frequently occur in the company and require adaptation interventions or new assessment processes. Teachers The course "Machine Safety: fundamental concepts, risk analysis and reference standards (Basic Module)" provides the contribution of specialist professionals able to offer participants both theoretical and practical teaching elements. The teachers are safety experts, qualified as trainers pursuant to DI 6/3/2013, with experience on the topic of machine safety.

Recipients

The course “Machinery Safety: fundamental concepts, risk analysis and reference standards (Basic Module)” is aimed at anyone who intends to acquire fundamental knowledge on machine safety, on risk analysis and assessment and on the identification and choice of safety measures, therefore RSPP/ASPP, Employers, Managers, Designers, Safety Consultants.

Plan

- Fundamental concepts of the Machinery Directive 2006/42/EC - The European Guide to the application of the Machinery Directive 2006/42/EC - Essential health and safety requirements (Annex I of Directive 2006/42/EC) - Types of standards (A, B1, B2, C) - Definition of machine and partly completed machine - What to do with “old” machines? Verification of conformity with Annex V of Legislative Decree 81/08 or CE marking according to the Machinery Directive? - What to do with “new” CE non-compliant machines? - Definition of a set of machines: the declaration of conformity of a line - Risk analysis and assessment according to the UNI EN ISO 12100 standard and the technical report UNI ISO/TR 14121-2 - Documents that must be provided to the end user: declaration of conformity

Teaching Methodology

The course “Machinery Safety: fundamental concepts, risk analysis and reference standards (Basic Module)” is conducted with a highly interactive method, in order to involve participants, stimulate their interest, encourage discussion on practical cases from their experience and found in company realities.

Documentation

The documentation used by teachers during the Course “Machinery Safety: fundamental concepts, risk analysis and reference standards (Basic Module)”, useful for the in-depth study of the topics covered, will be provided to participants in digital format.

Basic knowledge

Basic notions of safety at work


Machinery safety: risk analysis and reference standards (basic and advanced module)

Although the safety of machines is the responsibility of the manufacturer, the Employer who makes them available to workers and other parties involved in the risk assessment may be liable in the event of an accident caused by machines that do not comply with the product directive. In companies, machines are frequently modified or inserted into lines that, as a whole, must guarantee the safety of workers. These interventions, often studied and designed directly by the "user" company, may invalidate the conformity issued by the manufacturer or, in the case of the composition of lines, may require further assessments. The course aims to delve into the topic of machine safety, not only by examining the essential safety and health protection requirements set out in the Machinery Directive 2006/42/EC, but also by examining the technical reference standards relating to the characteristics of the safety systems (and others) that must be installed on the machines, thus providing practical guidance on the assessment of the conformity of machines and on how to resolve cases that frequently arise in companies and require adaptation or certification interventions. Teachers The course “Machine Safety: Risk Analysis and Reference Standards (Basic Advanced Module)” provides for the contribution of specialized professionals able to offer participants both theoretical and practical teaching elements. The teachers are safety experts, qualified as trainers pursuant to DI 6/3/2013, with experience on the subject of machine safety and the technical reference standards on machine safety.

Recipients

The course “Machine Safety: Risk Analysis and Reference Standards (Basic Advanced Module)” is aimed at anyone who intends to acquire knowledge on machine safety, on risk analysis and assessment and on the identification and choice of safety measures, therefore RSPP/ASPP, Employers, Managers, designers, Safety Consultants. During the advanced module, the reference standards relating to the characteristics of the safety systems (and not) that must be present and installed on the machines will be discussed and explored in depth, so as to allow an assessment of the conformity of the machine.

Plan

- Fundamental concepts of the Machinery Directive 2006/42/EC - The European Guide to the application of the Machinery Directive 2006/42/EC - Essential health and safety requirements (Annex I of Directive 2006/42/EC) - Types of standards (A, B1, B2, C) - Definition of machinery and partly completed machinery - What to do with “old” machinery? Verification of conformity with Annex V of Legislative Decree 81/08 or CE marking? - What to do with “new” CE non-compliant machinery? - Definition of a set of machines: the declaration of conformity of a line - Risk analysis and assessment according to the UNI EN ISO 12100 standard and the technical report UNI ISO/TR 14121-2 - The documents that must be provided to the end user: declaration of conformity and/or declaration of incorporation, instructions for use and/or assembly instructions - Technical study of the main standards for meeting the essential health and safety requirements: • fixed and mobile guards UNI EN ISO 14120 • sizing and positioning of guards (UNI EN ISO 13857, UNI EN ISO 13855 standards) • control circuits that perform a safety function: the Performance Levels, notes on UNI EN ISO 13849-1 and UNI EN 13849-2 • guard interlocks (UNI EN ISO 14119 standard) • technical report ISO/TR 24119 on the masking of faults in interlocking devices connected in series • spaces to avoid the crushing of the body (UNI ISO 13854 standard) • sensitive protection devices (UNI EN ISO 13855 standard and technical specification CEI CLC/TS 62046) • emergency stops (UNI EN ISO 13850) • two-hand control devices (UNI EN ISO 13851) • surface temperatures (UNI EN ISO 13732-1, UNI EN ISO 13732-3 standards) • prevention and protection against the risk of fire (UNI EN ISO 19353) • assessment of the risk generated by radiation emitted by machinery (UNI EN 12198 standard series) • notes on the electrical equipment of machines (CEI EN 60204-1) • ladders, platforms, walkways (UNI EN ISO 14122 standard series)

Teaching Methodology

The course “Machinery Safety: Risk Analysis and Reference Standards (Basic Advanced Module)” is conducted with a highly interactive method, in order to involve participants, stimulate their interest, encourage discussion on practical cases from their experience and found in company realities.

Documentation

The documentation used by teachers during the Course “Machine Safety: Risk Analysis and Reference Standards (Basic Advanced Module)”, useful for further study of the topics covered, will be provided to participants in digital format.

Basic knowledge

Basic notions of safety at work

WORK WITH MACHINES

MACHINES IN OPERATION: safety procedures for using machines and checking compliance with risk analysis and reference standards (basic and advanced module)

Although machine safety is the responsibility of the manufacturer, machines/work equipment are inserted into a constantly evolving work context.....will they always be compliant with safety requirements? In companies, machines are frequently modified or inserted into lines that, as a whole, must guarantee worker safety. These interventions, often studied and designed directly by the "user" company, can invalidate the conformity issued by the manufacturer or, in the case of the composition of lines, can require further assessments. The course aims to raise awareness among operators on the subject of machine safety, not only by examining the essential safety and health protection requirements set out in the Machinery Directive 2006/42/EC, but also by examining in depth the procedures indicated in the use and maintenance manuals. Teachers The course "WORK WHIT MACHINES: Risk analysis and reference standards (Basic Advanced Module)" involves the contribution of specialist professionals able to offer participants both theoretical and practical teaching elements. The teachers are safety experts, qualified as trainers pursuant to DI 6/3/2013, with experience on the subject of machine safety and the relevant technical regulations on machine safety.

Recipients

The course “WORK WHIT MACHINES: Safety procedures and analysis of the use and maintenance manual (Basic Advanced Module)” is aimed at anyone who intends to acquire specific knowledge on machine safety. During the advanced module, the reference standards relating to the characteristics of the safety systems (and not) that must be present and installed on the machines will be discussed and explored in depth, so as to allow an assessment of the integrity of the machine.

Plan

- Fundamental concepts of the Machinery Directive 2006/42/EC and Machinery Regulation 1230/23 - Essential health and safety requirements (Annex I of Directive 2006/42/EC) - Definition of machinery and partly completed machinery - What to do with “old” machinery? Verification of compliance with Annex V of Legislative Decree 81/08 - Definition of a set of machines: the declaration of conformity of a line - Analysis of the risk assessment document according to the UNI EN ISO 12100 standard - The documents that must be provided to the end user: declaration of conformity and/or declaration of incorporation, instructions for use and/or assembly instructions - Technical study of the main standards for meeting the essential health and safety requirements: • fixed and mobile guards UNI EN ISO 1412 • control circuits that perform a safety function: the Performance Levels, notes on UNI EN ISO 13849-1 and UNI EN 13849-2 • guard interlocks (UNI EN ISO 14119 standard) • spaces to avoid crushing the body (UNI ISO 13854 standard) • sensitive protection devices (UNI EN ISO 13855 standard and technical specification CEI CLC/TS 62046) • safety stops emergency (UNI EN ISO 13850) • two-hand control devices (UNI EN ISO 13851) • surface temperatures (UNI EN ISO 13732-1, UNI EN ISO 13732-3 standards) • prevention and protection against the risk of fire (UNI EN ISO 19353) • assessment of the risk generated by radiation emitted by machinery (UNI EN 12198 standard series) • notes on the electrical equipment of machines (CEI EN 60204-1) • ladders, platforms, walkways (UNI EN ISO 14122 standard series)

Teaching Methodology

The course “WORK WHIT MACHINES: (Basic Advanced Module)” is conducted with a highly interactive method, in order to involve participants, stimulate their interest, and encourage discussion on practical cases from their experience and which can be found in corporate realities.

Documentation

The documentation used by teachers during the Course “WORK WHIT MACHINES (Basic Advanced Module)”, useful for further study of the topics covered, will be provided to participants in digital format.

Basic knowledge

Basic notions of safety at work